Machinery We Use:
PRESS ROOM:
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- (5) 2000-watt CO2 lasers
- Max sheet size is 72 x 144
- Dual auto-changing pallets
- We generally cut aluminum up to 3/8″, mild steel up to 1″ and stainless steel up to 1/2″ thick
- (1) CNC turret punch press
- 55 punching tons
- Max individual tool size: 4.5″ diameter
- Max sheet size: 60 x 72 (144 with repositioning)
- 44-station turret with 2 auto index stations
- (2) 10′ shear
- Up to ¼” thick capacity
- One has a CNC front gauge
- (5) CNC hydraulic press brakes
- Ranging from 130 tons to 320 tons
- Max bed length: 14′
- Lift assist arms on 320-ton machine
- Automatic bed deflection compensators.
- Hardened, ground, and segmented precision tooling with quick-change clamps
- (2) Conventional hydraulic press brakes
- With 2 axis CNCs.
- 120 tons, 10′ bed
- Mechanical press brakes
- Ranging from 100 to 230 tons
- 10′-14′ bed lengths
- All outfitted with NC backgauge controllers
- Ranging from 100 to 230 tons
- (5) 2000-watt CO2 lasers
- (2) Straight-sided mechanical presses
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- 300 tons
- (3) Mechanical punch presses
- Ranging from 20 to 40 tons
- (1) 4′ bending roll
- Up to 1/4″
- (1) Sheet seam-welder for making oversize sheets
WELDING:
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- (1) Seam welder
- Seam length of 96″
- Clamping length of 106″
- 2 mandrel configurations
- (2) Sciaki spot welder
- 250 KVA
- 48″ throat depth
- 8″ gap
- Solid-state controller
- 440 volts
- 3 phase
- (17) Taylor Winfield spot welders ram and press types
- Up to 100 KVA
- Electronic controls
- (30) MIG welders
- (16) TIG welders
- 9 SST welders
- For spatter reduction on stainless steel
- (1) Seam welder
- Projection weld stud welders
- (3) Push/pull arc weld guns
- (2) Plasma welder-cutters
- (4) 38 KVA portable/hanging spot welders
- (8) Variable-size grid tables
SANDING, DEBURRING & POLISHING:
- (1) 30″ Timesavers belt sander
- (1) 19″ Timesavers belt sander
- (2) Belt sanders to 14′ 0″
- (1) Falls metal edge deburring machine
- (2) Sweco 4′ vibratory deburring machine
PAINT COATING AND FINISHING:
- Large weldment wash booth
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- 12′ x 28′ x 12′
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- Large weldment wet spray booth
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- 12′ x 28′ x 12′
- Large wet spray paint booth can comfortably accommodate weldment
- 25’L x 14’W x 14’H
- (2) 5-stage wash & phosphate coating system
- Accommodates 4′ x 8′ x 9′
- Accommodates up to 1,500 lbs.
- (5) Batch paint/powder booths
- 5′ x 10′
- (2) Baking ovens
- 36′ x 16′ x 10′
- (8) Gema Volstatic powder applicators
MISCELLANEOUS FABRICATION EQUIPMENT:
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- (2) Frame-straightening stations
- With leveling plates
- (35) Adjustable height lift tables
- (2) Bracker riveting machines
- (1) Sheet metal nibbler
- (1) Muller semi-automatic stretch machine
- (5) Hydraulic dock levelers for shipping
- Fully equipped shipping department
- (9) Shipping and receiving docks
- Capable of constructing skids and crates to customer specifications
- (2) Frame-straightening stations
- Fully equipped tool room
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- Capability to design, build, & maintain close-tolerance tooling
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- Bus-duct wiring
- High-intensity lighting
- Complete sprinkler system
- Gas-fired boilers
- 100,000 sq. ft. of plant area
- Serviced by 5-ton overhead crane system